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Badger

Badger
In Greenland

Iron Bark

Iron Bark
Under full sail

Fantail

Fantail
At Russell Boating Club's Tall Ships Regatta

Annie Hill

Annie Hill
Photo credit: Alvah Simon

Blue Water Medal

Blue Water Medal
Blue Water Medal

Books By Annie Hill

  • Brazil and Beyond
  • Voyaging on a Small Income

About Me

30 June, 2018

Wiring! I must be getting on

Does the boat look any different that it did last week?  Not to me it doesn't, so it's always reassuring when people come in a exclaim how much I've done.  However, my mantra of 'only another couple of years' is working really well.  It has taken away any sense of urgency and I carry on each day, enjoying what I'm doing.  Every now and then I sit back and look at what I've done and feel rather startled at the whole:

Of course, the fact that the photo is taken from the stern and I'm working from the bow back, rather spoils the effect.

Back in the saloon, having sorted out the height of the back rest, I've started work on the locker lids.  These also require a ridiculous amount of thought to ensure that you can open them without having to remove the cushion, which then entails just how I'm going to fit the cushions, which in turn entails my deciding how thick the cushions are going to be, which entails my contacting the foam rubber suppliers to see what size the foam comes in (and discovering that, within the meaning of the act, it's impossible to buy latex nowadays.  Bummer) and then marking everything out.

And then cutting it to shape.  How I love my wonderful, new cordless circular saw - it is perfect for this sort of job.  I then went and priced hinges - I need quite a few - and nearly fainted.  How can they be so expensive?  But my good friend Paul at All Marine, suggested buying piano hinge and cutting it to length.  This turned out to be a much less expensive option; and I used to think piano hinge was dear.  And no, I don't want to use leather instead.  Or plastic hinges.

 (I'm not sure if this is quite how I took the photo, or whether it's been turned around by the computer, but whatever way up it goes, it looks odd!)  This shows some of the reinforcement around the tabernacle.

 And I've been fitting the deck lining in the heads. This is not one of may favourite jobs.  I could do with about five very long arms to hold it in place and another one so that I can mark it. As my mother used to say, 'it fits where it touches', but epoxy and some nice trim tidies it all up.  I'm getting the paint to go on a bit better.  I reckon I'll have the technique just about perfected by the time I finish the boat.


 The port deckliner being glued into place.  Unfortunately, of course, the clamps couldn't be used for the starboard side.  Oddly enough, in spite of that, it went up better.

Forward of the clamps you can see the first layer of the final reinforcing for the tabernacle ready to be glued down.  A bit of the insulation can also be seen.


How I wished I could use more screws to hold this in place!  But the plywood squashed up against the frames and stringers to create a satisfactory 'squodge' of epoxy.  The curve may be less than perfect, but it looks fine, without any obvious flat.


And yes, some wiring.  I am so impressed with myself.  I know it's simplicity itself, but for years I have been unable to get my head around wiring.  Everyone will insist on drawing me diagrams to explain it, and they mean nothing to me.  However, kind Richard at All Marine, patiently (with the aid of diagrams!) spelt it all out to me.  Ignoring the diagrams and concentrating on the words, I finally got it into my head in a 'story' that I can follow.  As soon as I got back, I wrote it down and now I wonder what all the fuss was about.  I am keeping it as clear and as simple as possible.  I fully expect four of the ten switches to be redundant, but - hey - I can join the Real World if I have to!  I have some lights on order, but am wondering how I can check to see if I will have sufficient or require more.  I don't want to buy the battery until I am nearly ready to launch, so I can't test them to see, short of borrowing one.


16 June, 2018

Three jobs at once

In theory, the boat should be coming along in leaps and bounds: I have three jobs I'm working on at present (a) reinforcing the deck around the tabernacle (b) fitting the deck liner in the heads (c) the saloon.  Obviously when something has glue or paint hardening in one place, I can get on with something else.  However, Life, as so often, has been getting in the way, and if it's not JRA stuff, it's long emails around selling Oryx, long phone calls to friends about Stuff, birthdays, visitors (nearly always welcome), a launching to attend (lucky devil) and so on.  Most of this is great fun, but it can get frustrating when I feel like I'm on a roll and then I have also to deal with tools breaking down and needing replacing, plywood to be bought or just the usual day to day cooking, cleaning, washing, etc, etc.  Whinge, whinge.  My apologies, but maybe it helps explain why I haven't blogged for so long.

 Anyway, once I had the deckliner fitted in the forecabin, it needed trim putting up.  This was essentially to hide the less than perfect joints: it's not easy manhandling large sheets of floppy plywood, trying to fit them to a pretty extreme camber and end up with gaps that you are happy for people to see.  Now that I have plenty of kauri, I can make the 'mouldings' that I want.  Just as well considering that the forward one snapped in the middle just as I was fitting it.  The photo shows all this trim on the table being coated, but I should not have coated the forward one: the epoxy stiffened it up too much.

 This is the quadrant at the after end, being trial fitted and the photo gives some idea of the camber.

 Here are all the bits of trim varnished and in place - including the wretched bit of quadrant on the forward bulkhead, which I ended up varnishing in situ.  When the deckhead was finally in place, it looked like the inside of an igloo and I wondered if I'd made a big mistake.  I'm not fond of acres of paint, in truth, but all this white paint is to keep the interior of the boat light.  However, the bits of trim made a huge difference to the overall appearance and it's quite acceptable now.


 Next job: to put the plywood around the tabernacle to reinforce the deck.  I made the first two pieces out of 6mm ply, which wasn't such a good move because of trying to force it down to the camber, with relatively little to screw to and nothing to clamp to. This is the first piece, coated underneath, sanded and ready to glue.  I decided to use offcuts from the 4mm deckliner for the rest of the reinforcing - there's heaps of it, anyway.

The 6mm ply is down forward of the mast and you can see wires leading from it, going back to the switch panel in fact.  I thought long and hard about this: when the wires corrode, as they eventually will, I won't be able to pull them out and replace them.  However, the alternative is to run them visibly inside the boat (David's clever idea of how to run the cables didn't work in practice).  I've decided to keep them invisible for the moment and when they do corrode away, then I'll run them inside the boat, with some sort of disguise.  And who knows - maybe I'll be dead before they do, in which case it will be someone else's problem!

SibLim Club members, Rob and Maren gave me a roll of foil-backed foam insulation, left home from their house build, some time ago, and I'm putting this between the two layers of deck.  It doesn't show very well in the photo, unfortunately.  You can also see the 4mm piece of ply I'm about to fit on the deck.

On the port side now, with the reinforcing being fitted around the tabernacle.  I've finally found plywood thin enough to staple - just like the Gougeon Bros recommend!

 Back into the saloon and getting the back rest sorted.  I decided on 590mm  because that's (for some reason) what David and I chose more moons ago than I care to think.  So here it is set up to cut using my latest toy, the most wonderful battery powered 150mm circular saw.  Every girl should have one!

 
 And here is the backrest in place.  Notice anything?  Yup, it looks way too high and interferes with the port hole.  So off I go to the Internet, to some magazines, to my sailing and boatbuilding books and look at everybody else's back rests.  I would say that 450mm is much more usual than 590, so that's what I'll go for.  Of course, somehow I've got to deal with the fact that the kauri 'tongue and groove' on the after bulkhead (to save **** weight) doesn't go down far enough now.  This tiny bit of weight saving has caused me heaps of grief - quite apart from finishing in the wrong place again, it's awkward to work round.  Let me suggest to anyone thinking of going for this effect, to cover the whole damn bulkhead in the panelling and forget about the 300 grams of extra weight.

 Meanwhile, I'm working on the deckliner in the heads.  Here's the port panel cut and coated on one side. Small and rectangular - what a joy!